INFLUENCE OF MALEIC ANHYDRIDE ON ADHESIVE AND MECHANICAL PROPERTIES OF EPOXY MATRIX FOR PROTECTION OF VEHICLE PARTS

10.33815/2313-4763.2021.1.24.082–092

Keywords: matrix, epoxy composite, modifier, adhesive properties, cohesive strength, residual stresses

Abstract

The sustainability of application of epoxy materials, distinguished by improved performance characteristics, has been shown. However, the improvement of the above properties in the complex is provided by the introduction of modifiers, plasticizers, fillers that are reactive to the epoxy oligomer. This ensures an improved interfacial interaction, which, in turn, advances the properties of polymer composites. As the main component for the binder in the formation of epoxy materials, we have chosen an epoxy diane oliomer of the ED-20 brand. Polyethylene polyamine hardener has been used for epoxy compositions crosslinking. Maleic anhydride has been used as a modifier to improve the properties of epoxy composites. The modifier was introduced into the binder at a content of from 0.10 to 2.00 mass.% per 100 mass.% epoxy oligomer ED-20. Molecular formula of the modifier: C4H2O3. The molar mass is 98.057 g/mol. Appearance - white matter. Density - ρ = 1.314 g/cm (at 60 °C) and ρ = 1.480 g/cm (at 20 °C). The optimal content of maleic anhydride modifier for the formation of a modified epoxy matrix with improved adhesive and mechanical properties has been established. It has been proved that when forming composites with improved adhesive, physical and mechanical properties, it is necessary to form a composition of the following formulation: epoxy oligomer ED-20 (q = 100 mass. %), polyethylene polyamine PEPA hardener (q = 10 mass.%), modifier maleic anhydride (q = 0.25 mass.% by weight). The formation of that kind of material provides, in comparison with the original epoxy matrix, an increase in the following indicators of composites properties: adhesion strength at separation by 1.3 times (from 24.8 MPa to 31.1 MPa); breaking stresses in bending 2.4 times (from 48.0 MPa to 117.3 MPa); impact strength
1.9 times (from 7.4 kJ / m2 to 13.7 kJ/m2). Note that the modulus of elasticity and residual stresses of that kind of material decrease in comparison with the original epoxy matrix by a factor of 1.2 (from 2.8 GPa to 2.4 GPa and from 1.4 MPa to 1.2 MPa, respectively). It is advisable to use the obtained composite in the form of a matrix in the formation of single or multilayer protective coatings for various functional purposes.

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Published
2021-09-07